Technical Solutions and Process Automation

Technical Solutions and Process Automation

Process Automation

Manual-intensive processes are often error-prone and inefficient. We aim to automate such processes, whether through simple devices, Poka Yoke systems, or robotic solutions. After reviewing your specific process, we will recommend technical solutions and provide an estimated return on investment timeframe.

Design and Correction of Layouts

A layout visually represents manufacturing or other processes. An effective layout minimizes losses due to increased internal transport, excessive inventory, and potential employee injuries. It optimizes space utilization and shortens the total production cycle. For production plants, we offer drone recording services before and after layout changes to facilitate easy visualization of your process.

Setting Up Preventive, Predictive, and TPM Maintenance Systems

We offer optimal maintenance system solutions to significantly reduce unplanned equipment downtime, a major concern for businesses. Emergency equipment repairs can cost up to 50% more than planned maintenance activities.

 

Preventive Maintenance involves routine replacement of machine parts after a predetermined number of operation hours. A common example is replacing bearings in an electric motor after 5,000 hours.

 

Predictive Maintenance employs sensors to monitor the condition of equipment, such as vibration levels and temperature. Data analysis helps decide when a part should be replaced, preventing unnecessary changes, and prolonging the life of still-functional components.

 

TPM (Total Productive Maintenance) is a comprehensive method aiming to maximize process efficiency. It involves the entire organization in improving equipment reliability, reducing downtime, and optimizing production performance.

 

This approach ensures a streamlined maintenance process, tailored to your specific business needs, ultimately enhancing efficiency, and reducing costs.